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Explosion Protection Knowledge

Basics of Explosion Protection

Electrical equipment protection methods in GB/T3836 system

Standard numberInternational abroad
Corresponding standards
Explosion-proof typeExplosion-proof principle  Graphical method
GB/T 3836.1IEC60079-0
EN60079-0
FM3600
UL2279
General requirements________
GB/T 3836.2
IEC60079-1
EN60079-1
FM3600
UL2279
Explosionproof type

“d”
When the equipment is in normal operation, the components that can generate spark arcs are placed in a flameproof enclosure. The flameproof enclosure can withstand the internal explosion pressure without loss and prevent it from spreading outside the enclosure.
GB/T 3836.3IEC60079-7
EN60079-7
FM3600
UL2279
Increased safety type

“e”
During normal operation, arcs, sparks and dangerous high temperatures will not be generated, and further structural protection measures will be taken to improve the safety of the equipment.
GB/T 3836.4
IEC60079-11
EN60079-11
FM3601
UL2279
Intrinsically safe

“i”
Under specified conditions, the electrical sparks and thermal effects generated by the circuit inside the equipment during normal operation or specified fault conditions cannot ignite explosive mixtures.
GB/T 3836.5IEC60079-2
EN60079-2
FM3620
NFPA496
Positive pressure type
“P”
Keep the pressure of the internal protective gas higher than the surrounding environment to prevent explosive mixtures from entering the enclosure, or allow sufficient protective gas to pass through the enclosure to reduce the concentration of the explosive mixture inside to below the lower explosion limit.
GB/T 3836.6IEC60079-6
EN60079-6
FM3600
UL2279
Liquid immersion type

“O”
Immerse all components of electrical equipment in protective fluid so that the equipment cannot ignite explosive gases on the liquid surface or outside the enclosure.
GB/T 3836.7
IEC60079-5
EN60079-5
FM3600
UL2279
Sand filled type
“q”
An explosion-proof type of electrical equipment in which fixed conductive parts that can ignite explosive gases are completely buried in the filling material to prevent ignition of the external explosive gas environment.
GB/T 3836.8IEC60079-15
EN60079-15
UL2279
“n”typeElectrical equipment cannot ignite surrounding explosive gases (under normal working conditions and under determined abnormal working conditions).
GB/T 3836.9IEC60079-18
EN60079-18
FM3600
UL2279
Pouring type”m”The part that may ignite the explosive mixture is sealed in the compound so that it cannot ignite the surrounding explosive gas.
GB/T 3836.31IEC60079-31
EN60079-31
Anti-dust
ignite shell
“t”
Electrical equipment used in explosive dust environments protected by enclosures to prevent dust ingress and limit surface temperatures.

Classification of hazardous locations for electrical equipment used in explosive gas environments

Zone 0Zone 1Zone 2
Places where explosive gas environments appear continuously or exist for a long time.Places where explosive gas environments may occur during normal operation.  During normal operation, it is impossible for an explosive gas environment to occur. If it does occur, it will only occur occasionally and only for a short period of time.

Examples of explosion-proof signs for electrical equipment used in explosive gas environments

Exdb[iaGa]llBT6Gb
EX symbolExplosion proof type symbolIntrinsically safe related equipment  Category symbolTemperature groupEPL protection level

Maximum surface temperature grouping of Class Il electrical equipment

Temperature groupMaximum surface temperature of equipment (℃)
T1450 
T2300 
T3200 
T4135 
T5100 
T685 

Explosive gas classification group

Electrical equipment categoriesRepresentative gasGas classificationMaximum Test Safety Gap (MESG)Minimum ignition current (MIC)
Category IMethane (biogas)  
Class IIApropaneAMESG>0.9mmMIC ratio>0.8
Class IIBEthyleneBMESG0.5mm~0.9mmMIC ratio: 0.45~0.8
Class IICHydrogen/acetyleneCMESG<0.5mmMIC ratio<0.45

Note: Category I: Electrical equipment for underground coal mines (methane); Category Il: Electrical equipment for factories (other explosive gas environments except coal mines);

*: Only applicable to Class Il explosion-proof “d” intrinsically safe “i” electrical equipment and some “n” type equipment.

Categories and temperature groups of explosive gases or vapors

 Temperature groupT1T2T3T4T5T6
categoryIMethane
IIAacetic acid
acetone
Acetonitrile
Allyl fluoride
ammonia
aniline
Phenethane
benzene
Methyl styrene
trimethylbenzene
Pen-2-one
(Methyl propyl ketone)
  Cresol
  Ethyl bromide
  Isobutane
  Butyryl fluoride
  Methyl chloride
  propane
  Ethyl chloride
  oil
  Nitrogen (miscellaneous)
  benzene
  cyclopentane
  Methylcyclopentane
  propionic acid
  Acetylene
  Methanol
  Methyl formate
  Ethyl acetate
  Ethylene oxide
  diisopropyl ether
Propanol
Cyclohexanone
Ethylene
Furans
Butane
Methylamine
Chlorohydrin
Ethyl acrylate
Pentane
Methylcyclohexane
Petroleum (including gasoline)
diesel fuel
kerosene
hexane
Ethyl mercaptan
Pentanol
Chlorobutane
Tetrahydrothiophene
Acetaldehyde 
Ethyl nitrite
IIBPropylene (methyl acetylene)
Cyclopropane
Acrylonitrile
hydrogen cyanide
coke oven gas
 Butadiene-1,3
  Ethylene oxide
  Methyl acrylate
  Furans
Diformaldehyde
Methylhydrofuranmethanol
Crotonaldehyde
Ethyl mercaptan
Ethyl methyl ether
Diethyl ether
Dibutyl ether
Tetrafluoroethylene
IICHydrogenAcetylene  Carbon disulfide 

Electrical equipment for explosive dust environments

District 20District 21District 22
Places where explosive dust environments in the air appear continuously in the form of dust clouds for a long time or occur frequently.Places where explosive dust environments in the air may appear or occasionally appear in the form of dust clouds during normal operations.  During normal operation, explosive dust rings in the air
  It is a place where it is impossible to appear in the state of a dust cloud, and if it appears, it will only exist for a short period of time.

Examples of explosion-proof markings for electrical equipment used in explosive dust environments

ExtblllCT80°CDb
Ex symbolExplosion-proof type symbolCategory symbol  Maximum surface temperature TEPL protection level

Traditional correspondence between equipment protection levels (EPL) and zones

Equipment protection level/areaGa/Zone 0Gb/1 areaGc/Zone 2
The protection requirements stipulated for the equipment are based on the possibility of the equipment becoming an ignition source and the different characteristics of explosive gas environments and explosive dust environments protection level.Equipment for use in explosive gas atmospheres, with a “very high” level of protection, is not a source of ignition during normal operation, expected failure or rare failure.
Equipment for use in explosive gas atmospheres, with a “high” level of protection, which is not a source of ignition under normal operation or expected failure conditions.
Equipment used in explosive gas environments has a “general” protection level and is not a source of ignition during normal operation. Some additional protective measures can also be taken to ensure that effective ignition will not occur when the ignition source is expected to occur (such as the failure of a lamp) ignite.
Da/20 areaDb/Area 21Dc/District 22
Equipment for use in explosive dust atmospheres, with a “very high” level of protection, is not a source of ignition during normal operation, anticipated failures or rare failures.Equipment for use in explosive dust atmospheres, with a “high” level of protection, is not a source of ignition under normal operation or expected failure conditions.Equipment used in explosive dust environments has a “general” protection level and is not an ignition source during normal operation. Some additional protective measures can also be taken to ensure that effective ignition will not occur when the ignition source is expected to occur (such as the failure of a lamp)ignite.

Equipment protected by dust ignition resistant enclosure

Class IIIAClass IIIBClass IIIC
he explosive environment in the air is a place where flammable flying catkins are presentPlaces where the explosive environment in the air is non-conductive dustPlaces where the explosive environment in the air is conductive dust

Equipment category and protection level

protection levelClass IIICClass IIIBClass IIIA
“ta”IP6XIP6XIP6X
“tb”IP6XIP6XIP5X
“tc”IP6XIP5XIP5X

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